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Step 1
Raise front end, place on jack stands, remove driver
side tire and shock.
Step 2
Remove the nut and washer from the pitman arm. The
pitman arm should already be marked both on the shaft and the arm
itself to ensure proper alignment. The mark on mine was at the
very top when tires were pointed straight ahead. If it is not
marked, do so now. (ensure that your steering box is at the center
of its travel, i.e. tires straight ahead, and mark the shaft and
pitman arm at the top) 
Step 5
The mount that holds the factory steering box in place
also serves as a shock tower. It is held to the frame by two bolts
on the outside of the frame and three bolts on top of the frame. I
found it easier to remove the bolts on the side first, then the
bolts on top. Once the bolts are removed the steering box and
mount can be removed from the truck as one piece. |
Step 3
Remove the pitman arm from the box. (Mine did not want
to come off. I used the torch to heat it up, then I let it cool
down and used the puller and an impact wrench.)
Step 4
The steering column is attached to the box via a short
shaft with a slip joint in the middle and a u-joint at each end,
like a drive shaft. Disconnect this shaft at the steering box by
loosening the bolt on the u-joint collar and sliding the shaft off
of the box. Once disconnected from the steering box this shaft
will hang down and slip apart at the slip joint. Don't let it! It
is important to keep the u-joints of this shaft in phase.or else
the shaft will bind when reassembled. If you want to separate the
shaft, mark both sides of the slip joint so that it can be
reassembled correctly.
 Lance
and his Rock Lobster
On
to Step 6 |